Products
Concrete Batching – Dry & Wet Batching Systems:
Compubatch Systems Pty Ltd have developed batching systems for every plant configuration - from simple front end loader plants through to multi loading bay metropolitan plants. Systems have been installed on high volume wet mix plants on highway and construction site projects.
We also represent ScaleTron Inc from Montreal in Canada; they manufacture the rugged and reliable BatchTron series of touch screen batching systems. Full product details can be found by following the links provided in our Industry Links section.
In order to provide our clients with the widest possible choice of batching equipment, we are pleased to provide support for the IntelliSeries™ range of batching systems manufactured by Control Solutions Ltd of Irving, Texas, USA.
Concrete Batching - Central Allocation.
Our batching systems are compatible with all the central allocation systems on the market today, so integration with other batching equipment already installed is not a problem. Through our association with ScaleTron Inc, we are agents for RediLink - the complete management system for concrete plants, which includes software for Order entry, Dispatching and Mix Design Formulation. The RediLink system is renowned throughout Europe and is making a big impact in the North American Market.
Precast Concrete, Pipe and Block Making:
Mixers:
Compubatch Systems can assist with the batching requirements of the Precast Concrete and Block Making industries in Australia. We can offer the sales and service support for the vast array of Twin Shaft and Planetary Mixers manufactured by Sicoma, North America. These mixers feature high pressure washout and automatic lubrication systems and are renowned for their rugged reliability and perfect mixing capabilities. Designed and built in Italy, they are regarded as the finest quality mixers available today.
When coupled with our range of batch control systems linked to product demand stations and radio call systems, we can offer the complete solution to all Precast and block making requirements.
Moisture Control:
Moisture management is critical in all areas of concrete production but none more so than the block making industry. Compubatch Systems are proud to support the RadarTron and MixTron range of guided microwave moisture sensors from ScaleTron Inc of Canada. The RadarTron is available in analogue and digital configuration and offers unparalleled accuracy measuring the moisture content of sand and fine crushed stone in overhead storage bins and feed chutes.
The MixTron 2 is designed for use in mixers; it measures the moisture of a dry mix and then adds water to the mixer faster and with more precision than anything else in the world. Featuring a replaceable SiN ceramic faceplate for incredible durability the MixTron 2 has a stainless steel shaft that is adjustable to allow for mixer wear. Coupled to a PLC with a touch screen interface providing a graphic display, MixTron 2 gives the operator a unique window on the mixing process.
Accessories:
We are also pleased to recommend the products available from BadgerMeter Inc. of Tulsa, Oklahoma, USA . They offer a vast range of accessories including Turbo Meter systems, Electromagnetic Meter Systems and numerous admix dispensing and control systems for the concrete and block making industries.
Please use our Industry Links section for full details of the products available. We would be pleased to offer current pricing for any items listed, simply use the enquiry form in the "Contact Us" page.
topAsphalt Batching & Surge Systems:
Since their release in January1989, Compubatch Systems Asphalt Batching Systems have been without peer in Australia. A lifetime of experience in the Asphalt Industry has kept the staff at Compubatch Systems at the forefront of Asphalt batching technology. This experience and our willingness to meet individual customer needs, has led to the release of our Compubatch Systems® A500 Asphalt batching system.
The A5 Series is built around the Microsoft - Windows® XP/Vista™ platform ensuring operator familiarity. It is designed to interface with existing Compubatch Systems PLCs and manual control panels so that the upgrade process is extremely economical and can be achieved virtually overnight, ensuring no plant downtime.
Reporting is a breeze with all data stored for retrieval by date, job, mix type, docket numbers or any combination of these. Reports can be uploaded or downloaded by means of portable storage devices or via network connections.
Typical upgrade installation with the new computer and A500 software on an existing older style control system
We would be pleased to offer a quotation for a complete batching system or a computer & software upgrade.
Central allocation and formula updating is possible via your own company network or we can design a complete package to match all your requirements, so that the entire production and accounting process is one seamless operation. Systems for Hot Storage Bin control, including bin filling via skip or conveyor and discharge into trucks either via weighbridge or travelling weigh hoppers, integrate with the A500 batching system to provide a total control package.
topBin Fill Systems – Plant Monitoring Systems:
Compubatch Systems manufactures and installs fully automated materials handling systems for raw material storage in the concrete asphalt and quarrying industries. Our PC based automatic Binfill systems can save on labour costs by eliminating the need for constant supervision of the Binfill operations. We have designed and installed systems to facilitate out of hours deliveries using touch screen interfaces and moving message displays.
Typical Binfill Screens
Our Plant Monitoring Systems control all facets of the routine operation of the plant from incoming aggregate and cement to controlling the complete operation of the most complicated water recycling systems. Preset alarm functions alert the operator to any abnormal conditions and to any pre-programmed functions such as low silo levels. We can also trigger automatic product ordering and delivery by alerting suppliers to low levels at your plant.
Typical Water Reuse Screen